DIY: Volkswagen MKIV TDI PD BEW Anti Shudder Valve Removal

Difficulty Level

Tools/Supplies Needed:

• interlocking pliers
• allen wrench

Procedure:

• first remove the engine cover by pulling straight up on the two front corners, once it's release pull straight towards you
• place the engine cover somewhere safe
• next remove the pressurized intake hose from the plastic tube and then from the anti shudder valve
• remove the clamp on the plastic tube side using the interlocking pliers by squishing the tabs and moving it off the clamped connection
• pull the hose straight out of the anti shudder valve, ensure that you disengage the snap ring
• remove the three allen head bolts, two are visible on top and the other is hidden underneath of the unit
• -remove the anti shudder valve from the intake
• the anti shudder valve maybe stuck onto the intake mounting surface, therefore a small amount of pressure may need to be applied
• disconnect the electrical connector from the anti shudder valve motor unit, there is a tab on the side that needs to be pulled back to disengage it from the clip
• all allen head bolts are the same length
• when reinstalling, ensure the mounting faces are clean
• installation in reverse

Frequently Asked Questions (FAQ):

What is the purpose of an anti shudder valve?

It prevents a runaway diesel and also allows for a quieter engine shutdown.

Why do people remove the anti shudder valve completely and replace it with a "race pipe"?

Having an anti shudder valve can be restrictive on the intake, therefore once it has been removed you will notice increased power and better throttle response.

Can the anti shudder valve prevent my engine from starting?

Yes, it can stick closed which will not allow air into the engine.

Video tutorial on how to remove the anti shudder valve (asv) on a VW Golf, Jetta, Bora, MK4 TDI PD BEW engine. Some other models that came equipped with a PD100 included some Skoda models, Audi models, and VW Passat. After a while of operation, the anti shudder valve does build up with dirt and debris which does need to be cleaned. Anti shudder valves can also malfunction over time either getting stuck open or closed, therefore not allowing the engine to start. The original function of the unit shudder valve is to prevent a "run-away diesel" and to allow for quieter engine shutdowns. This particular tutorial was done on a 2004 Volkswagen Golf TDI.